How Do You Cut Slots in Plywood With a Router?

Cutting slots in plywood can be a tricky task, especially if you don’t have the right tools or experience. Fortunately, a router can be an excellent tool for cutting clean and precise slots in plywood. In this tutorial, we will explore the steps involved in cutting slots in plywood with a router.

Step 1: Choose the Right Router Bit

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The first step to cutting slots in plywood with a router is to choose the right router bit. A straight bit or spiral upcut bit is ideal for this job. Straight bits are best suited for cutting thin slots, while spiral upcut bits are preferred for thicker slots.

Step 2: Set Up Your Router

Before you begin cutting, make sure your router is set up correctly. Secure the router base to your work surface using clamps or screws. Adjust the depth of the router bit so that it’s just deep enough to cut through the thickness of your plywood.

Step 3: Mark Your Slot Lines

Next, use a pencil and ruler to mark out the slot lines on your plywood. Make sure they’re straight and evenly spaced apart.

Step 4: Begin Cutting

Now it’s time to start cutting! Turn on your router and carefully guide it along the slot lines you marked earlier. Use slow and steady pressure to ensure that you get a clean cut without any splintering or tear-out.

Step 5: Repeat as Necessary

If you need to cut multiple slots, repeat steps 3-4 until all of your desired slots are complete.

Tips:

  • When using a router, always wear protective gear like safety glasses and earplugs.
  • If your plywood is prone to splintering or tear-out, try using masking tape on both sides of where you’ll be making the cut.
  • For thicker slots, consider using a plunge router to make the cuts.
  • Practice on scrap wood before attempting to cut slots in your actual project to ensure you’re comfortable with the process.

Conclusion

Cutting slots in plywood with a router can be a great way to achieve clean and precise cuts. By following these steps and taking precautions, you can easily complete this task without any problems.

Remember to always prioritize safety and wear protective gear when using power tools. Happy cutting!

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